Thanks, Tim. Yeah, so did my bank account. lol But in all seriousness, it really was a mess. Just for S&G, and to give the guys who are new to bikes/quads an idea of what it takes to get a $50 junker up and running, I'm posting my parts/labor list:
Get it running:
Turn it over, check spark - Good spark
Clutch Cover Gasket - $7.99
On/Off Switch - $42.00
Starter & solenoid- $48.00
DR8EA Spark Plug - $2.00
Oil - $12.00 Napa
Carb Cleaner - $3.50 Napa
Starter Fluid - $3.50 Napa
2 Gallons 93 Octane - $7.00 Sunoco
Flush Tank & Clean Petcock
Clean Carb
Install Starter Switch
Install Starter
Install Clutch Cover Gasket
Heat shrink black & white wire
Gap & Install Spark Plug
Install Carb
Fill With Oil
Fill With Gas
RUNS GREAT! (After some tuning)
Buy List
UNI Clamp-On Air Filter - $20.32 (UP-6200ST)
Carrier Bearings - $29.06
K&N Oil Filter - $10.46
Swing Arm Bearings - $34.00
Rear Brake Bracket - $14.99
Rear Brake Pads - $6.00
Reverse Lever Assembly - $24.00
Rear Axle, Washers & Castle Nuts – 55.00
Rear Rotor & Brake Hub - $21.84
Carrier - $45.00
50 & 52.5 Pilot Jets - $8.98
155 & 160 main jets - $10.47
OEM Brake Parts - $13.16
OEM Battery Strap - $11.87
D.I.D. Chain - $35.99
Motion Pro Throttle Cable & CR Twist Throttle - $35.55
MSR Upper Chain Roller - $7.49
15/38 Sprockets - $39.99
18x10-8 Rear Rim & Tire Package - $182.96
Battery - $49.95
20x6-10 Front Tire & Rim Package - $186.96
Motion Pro Clutch Cable - $11.00
Rear brake master cylinder rebuild kit - $15.98
Misc. Hardware, Lug Nuts & Washers, Pennzoil 10W-30- $34.28 (Sears Hardware)
Flex Exhaust pipe - $10.15 (Previous owner butchered the muffler and moved it forward)
Front wheel bearing & seal kit - $26.99
OEM Swing arm Bolt - $25.48
Brake Pedal Spring - $4.83
Carrier Bolts – $11.74
HMF Muffler end cap - $20.85
Renthal Blue bar pad, Scott grips & Renthal donuts package - $33.95
1989 YZ250 Shift Pedal - FREE (had it lying around) (heated up in the vise and took 2 hits to get it to clear the stator cover)
Plus all the usual labor such as adjusting the valves, jetting the carb (50/155 runs great with this set-up), rebuilding the rear caliper and master cylinder, etc etc etc. It came with a few nice little upgrades such as the DG aluminum bumper, rear suspension adjustment block, Dura-Blue front spacers, thankfully the shocks and front brakes were excellent to begin with. I still have to get headlights & a tail light on it, and even having to lug my 245 lb. butt around, it's still got plenty of bottom end and could probably use a 16T front sprocket for a little more top end and less shifting.