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No mods it is bone stock. I am getting 150 psi with a compression test and 13% leak down with a leak down test.the temperature reading of 348 I got was right after I was done riding I shut it down and grab the laser gun and it came up with 348 degrees so I was concerned that this might be a...

Having an overheating problem, my head temperature got to 348 degrees. is that too hot, how hot can I let it get up to

Thanks for the response, am I correct in being worried about the exaust out of the head being to hot? Has enyone ever checked the pipe temp right out if the head? It gets hot real quick. I think the head temp at 248 is ok right? what size piolot jet did you guys use? I would love to do the oil...

I have a 99 warrior bone stock and the other day I had aan issue where the gas tank sounded like it was boiling, I used a laser temp gun and checked the head temp and at idle it was showing 247 degrees, when I used the temp gun on the exaust pipe right where it comes out of the head I was...

I will try and put the rings back in, all the friction plates except one have V notches in them , where did you put the one that doesn't have the notch?

Got it, thanks guys!!!! Now if I could get this damn clutch dialed in I will be in good shape.

I am trying to find it in my Clymer manual but it has no listing for a one way, is it called something else? Mm

Is that difficult

Oh OK sometimes when i shut it off i hear a noise that sounds like starter kickback

Stupid question, how would I know if my starter clutch is going bad?

I thank you everyone for your help, I will continue to try every option that is given to me, but let me ask you this if I did adjust it to work the best it could is there any harm in riding it that way? and also let me confirm with the aftermarket tusk clutch I don't use the cushion Rings...

I made sure the arrows were together and I didn't know about the case marks until today so I didn't even use them during assembly. When I adjust the clutch to have a lot of free play it seems to be better, but I am talking about a lot of free play like 2+ inches. And if I adjust it to the...

Thanks. I am just frustrated it is driving .everything crazy. I think from now on I will stick with OEM parts. I don't like the fact that I was told to leave the cushion rings out, and I really don't understand why you aren't supposed to use them.

I will check that, thanks. I just assumed it was the clutch or the cable because it was the only thing that i touched. the funny thing is when i play with the clutch adjustment it does get better. I picked up a clymer book today and it said something about lining up the clutch lever with the...

when the bike is idling and I go to put in first gear the shifter will move down but it feels like nothing is there, if I release the clutch and pull it back in then it will go into first, or if I hold the clutch in and let it out slowly while holding the shifter lever in first it will suck it...

I replaced the clutch on my 99 warrior and now the quad decides when and if it gives me an issue going into first gear when it is idling. The quad shifted without issue before I did the clutch, I even pulled it apart and redid it. I have tried to adjust and replace the cable with no luck. Anyone...

When I am at a dead stop and idling, I pull the clutch in and put it into first but nothing happens until I let the clutch out slowly and then it sucks it into gear. and the crazy part is it don't happen all the time, its like 5 out of 10 times. When riding it shifts fine. I am so at a loss...

when I put the clutch together I made sure I lined the arrow on the pressure plate up with the arrow on the clutch basket, but thinking back the friction plates have little U shaped grooves on the edges that fit into the basket and I didn't put them all in the same space on the clutch basket...

Yes it was soaking for about 20 hrs

Just replaced my clutch this weekend and had no problems with the job but now when I pull in the clutch and put into first gear the neutral light goes out like it should but it won't go into gear until I release the clutch and put in to gear for the second time. It won't go into gear on the...