My 99 Build

baddawg · May 28, 2010

Changed the clutch and springs and added an extra steel disc, that should fix the slipping.Finished drilling and tapping for the oil cooler made a mount and guard for it in front of the steering stem.

Made a rotor holder for loosening the clutch boss nut.

Clutch installed and oil cooler hooked up.

Oil cooler mounted.

All back together,changed headlights,installed full chasis skid.

I had this out last weekend for a good run,put on almost 50 miles
with no issues other than some clutch slipping.Max speed of 64 mph,13/40 gears with 22" rears not too bad I guess.
I ordered a new set of rear tires,Perelli 20x11x9 got a good price so I'll give them a try.

DeadLastRacing · May 28, 2010

Lookin wicked man. What type of cooler is that?

baddawg · May 28, 2010

I got it from Bassballs818,It was a kit from North Coast ATV ? Nice and compact,fits between the frame rails.I've got a layer of extruded mesh under a piece of slotted aluminum for a mount and protection.

There is a picture of it in the classifieds
http://www.trx450rforum.com/phpBB3/viewtopic.php?t=10561

yammirider · Jun 1, 2010

MMMM a canadian build

look how nice it is HAHA just joking guys
what bumper is that? I'm still shopping for my build

hawkster0001 · Jun 1, 2010

lookin nice, and have you finished repackin that silencer yet? how loud is it over stock?

baddawg · Jun 1, 2010

I got the bumper from somewhere in Quebec,the brand is T Racing ?I've never heard of them
before, it's nice and solid and only needed minor tweaking to fit.
Finished repacking the silencer, no wonder it was loud there was almost no packing left in it.
It's much quieter now but still a little loud for my likeing, it's louder than the stock pipe with no
baffle but I can live with it.
Had it out for a rip yesterday,no more clutch slipping.This thing seems to pull way stronger at higher RPMs than the other Warrior,I'm curious if there are any mods done to it internally.
Would the gearing make that much differance?
13/40 with 22" rears v/s 14/38 with20" rears