bomber315
Well-Known Member
so here goes.... 2 saturdays ago i was riding about 2 miles from home, a pop a small wheelie and after it falls back down my fourwheeler just dies... i try to start it again and it would fire just once or twice... after about 5 tries it wouldn’t even fire at all... i pulled the gas line off the carb and it ran fine... i checked the plug wire and it was tight... not having anytime to piss around before work (which i ended up being late to) and even less tools my cousin gave me a ride back to the garage on his wr250 (bike) and we got the sportsman and towed it home..... at this point im thinking something electrical got hot and gave up.... well back up a second... when we first started towing it i got it up to 6th and popped the clutch.. nothing... but it was turning the motor over so fast it sounded like it was running... so i fiddled with all the switches and wires i could while still steering and couldn’t get it to fire... i gave up.. until we were about 1/8 mile from home on the blacktop and starting to head down a hill, i dumped the clutch again in 6th and it pop, bang, pop, bang, pop, waaaAAAMBAAAA! came alive!... now im thinking, "wtf, i must definitely have a coil of some sorts going bad and it finally got cool enough" so he tows my now running fourwheeler to the garage i unhook it and let er rip down thru the yard... it seems to run just fine but i only get to like 3rd gear, then i let it sit and idle... it idles just fine... i realize i am now late fore work and i haul ass outta there telling my cousin to go beat the piss outta it and see if he can get it to quit again...
the next day i talk to my cousin and he claims it didnt miss a beat... hmmmm... i now figure "that damn float needle must have stuck the float closed... that makes sense... it did seem like it ran outta gas..." i just rebuilt the carb last year and i started it a few times during the winter to keep the gas fresh... not to mention i have ran probably 3 tanks thru it since it started getting nicer.... i figure "it must have just been a fluke, to bad i didnt think to smack the float bowl with a rock, it probably would have knocked the float loose and i could have rode home"
well i didnt ride all week, but saturday when i went for just a small ride i made it about as far as one would expect to make it on a bowl full of gas (1/4 mile or so) and BAAAaaaa... it died again.. ****... tried restarted it and it did the same thing... fire once or twice for the first few trys but then quit firing after that...no one with me this time... no one at home to help me tow... but lots of time to fix this bitch in the woods (thank God).... so i proceed to beat the hell outta the floatbowl with a rock... didnt help... i took the fuel line off and it ran free... i took the vent line off my gas cap, put it on the inlet to the carb and tried blowing the the float free... didnt work... i then figured... "ok fine how bout this" and i let the fuel line run into the top carb vent (which leads to the bowl) once it started running out the overflow i stopped... "alright its gonna fire up now".... WRONG! So I started pushing… (warriors aren’t meant to be pushed) after about 50 feet up a slight incline I started walking hahaha… went back got the sportsman and towed it in by myself (a whole ‘nother story there hahaha)
once in the garage, I know I have gas in the float bowl now but figure the pilot or something must be clogged… so I crack open the drain with the petcock on… it runs and runs and run… turn the gas it stops…. Hmmm my float isn’t stuck anymore… so I try to start it… nothing… pull the plug… it looks dry… check for spark, its there and blue but not big a blue like on my sleds… I figure since the gap is smaller than on my sleds that must be why its not as bright… so I try a brand new plug for the heck of it… same looking spark, but this time it comes out wet for sure… “greeeeeate I have gas and spark but no fire… I don’t like this equation” so I start looking at wires… I don’t get too far and I find a yellow wire on the cdi is worn bare… swap out cdi’s out and still the same……… I think im going stop this story there… anyone have a clue what it might be?? I think I found the problem but I just want a little reassurance hahaha
the next day i talk to my cousin and he claims it didnt miss a beat... hmmmm... i now figure "that damn float needle must have stuck the float closed... that makes sense... it did seem like it ran outta gas..." i just rebuilt the carb last year and i started it a few times during the winter to keep the gas fresh... not to mention i have ran probably 3 tanks thru it since it started getting nicer.... i figure "it must have just been a fluke, to bad i didnt think to smack the float bowl with a rock, it probably would have knocked the float loose and i could have rode home"
well i didnt ride all week, but saturday when i went for just a small ride i made it about as far as one would expect to make it on a bowl full of gas (1/4 mile or so) and BAAAaaaa... it died again.. ****... tried restarted it and it did the same thing... fire once or twice for the first few trys but then quit firing after that...no one with me this time... no one at home to help me tow... but lots of time to fix this bitch in the woods (thank God).... so i proceed to beat the hell outta the floatbowl with a rock... didnt help... i took the fuel line off and it ran free... i took the vent line off my gas cap, put it on the inlet to the carb and tried blowing the the float free... didnt work... i then figured... "ok fine how bout this" and i let the fuel line run into the top carb vent (which leads to the bowl) once it started running out the overflow i stopped... "alright its gonna fire up now".... WRONG! So I started pushing… (warriors aren’t meant to be pushed) after about 50 feet up a slight incline I started walking hahaha… went back got the sportsman and towed it in by myself (a whole ‘nother story there hahaha)
once in the garage, I know I have gas in the float bowl now but figure the pilot or something must be clogged… so I crack open the drain with the petcock on… it runs and runs and run… turn the gas it stops…. Hmmm my float isn’t stuck anymore… so I try to start it… nothing… pull the plug… it looks dry… check for spark, its there and blue but not big a blue like on my sleds… I figure since the gap is smaller than on my sleds that must be why its not as bright… so I try a brand new plug for the heck of it… same looking spark, but this time it comes out wet for sure… “greeeeeate I have gas and spark but no fire… I don’t like this equation” so I start looking at wires… I don’t get too far and I find a yellow wire on the cdi is worn bare… swap out cdi’s out and still the same……… I think im going stop this story there… anyone have a clue what it might be?? I think I found the problem but I just want a little reassurance hahaha